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Types of equipment punches in Caster Factory
Types of caster punch
1. According to the driving force of the slider, it can be divided into mechanical type and hydraulic
type, so the caster punch is divided into:
(1) Mechanical caster punch (2) hydraulic caster punch
In general sheet metal stamping, most of them use mechanical caster punch. Hydraulic caster punches
have hydraulic caster punches and hydraulic caster punches according to their different liquids. At
present, hydraulic caster punches account for the majority, while hydraulic caster punches are mostly
used for large machinery or special machinery.
2. Classification according to sliding block movement mode:
According to the movement mode of the sliding block, there are single acting, compound acting and
three acting caster presses. Only the single acting caster press with one sliding block is the most
used at present. Compound acting and three acting caster presses are mainly used in the extension
processing of automobile body and large processed parts, and their number is very small.
3. Classification according to slider driving mechanism
(1) Crankshaft caster punch
The caster punch using crankshaft mechanism is called crankshaft caster punch. As shown in Figure
1, it is crankshaft caster punch. Most mechanical caster punches use this mechanism. The reason
why the crankshaft mechanism is used most is that it is easy to make, can correctly determine the
lower end position of the stroke, and the motion curve of the slider is generally suitable for all kinds
of processing. Therefore, this type of stamping is suitable for punching, bending, stretching, hot
forging, warm forging, cold forging and almost all other caster punch machining.
(2) Crankshaft free caster punch
Crankshaft free caster punch, also known as eccentric gear caster punch, figure 2 is eccentric gear
caster punch. The comparison of the functions of the two structures of the crankshaft caster punch
and the eccentric gear caster punch is shown in Table 2. The eccentric gear caster punch structure
is superior to the crankshaft structure in terms of shaft rigidity, lubrication, appearance and
maintenance, but the disadvantage is that the price is high. When the stroke is long, the eccentric
gear caster punch is more favorable, and when the stroke of the special punching machine is short,
the crankshaft caster punch is better. Therefore, small machines and high-speed punching caster
punch are also the field of crankshaft caster punch.
(3) Elbow type caster punch
The one who uses the toggle mechanism on the slider drive is called the toggle caster punch, as
shown in Figure 3. This caster punch has a unique slider motion curve that the slider speed near
the bottom dead center will become very slow (compared with the crankshaft caster punch), as
shown in Figure 4. It also correctly determines the dead center position under the stroke.
Therefore, this caster punch is suitable for compression processing such as embossing and finishing.
Now cold forging is used most.
(4) Friction caster punch
The caster press using friction transmission and screw mechanism on track drive is called friction caster
press. This caster punch is most suitable for forging and crushing operations. It can also be used for
bending, forming and stretching. It has multi-purpose functions. It was widely used before the war
because of its low price. Due to the inability to determine the lower end of the stroke, poor machining
accuracy, slow production speed, overload caused by wrong control operation, and the need for skilled
technology in use, it is gradually being eliminated
(5) Screw caster punch
Screw type caster punch (or screw caster punch) is used in slider drive mechanism
(6) Rack type caster punch
The use of rack and pinion mechanism on the slider driving mechanism is called rack caster punch.
Screw caster punch and rack caster punch have almost the same characteristics, and their
characteristics are roughly the same as those of hydraulic caster punch. It used to be used for pressing
bushings, debris and other articles, oil pressing, baling, and pressing out of cartridge cases (hot room
thinning), but now it has been replaced by hydraulic caster punch, which is no longer used except under
very special circumstances.
(7) Connecting rod caster punch
The caster punch that uses various linkage mechanisms on the slider driving mechanism is called
connecting rod caster punch. The purpose of using the connecting rod mechanism is to keep the
stretching speed within the limit while shortening the processing cycle. By reducing the speed change of
the stretching processing, the speed of the approach travel from the top dead center to the processing
start point and the return travel from the bottom dead center to the top dead center can be accelerated,
so that it has a shorter cycle than the crankshaft caster punch, so as to improve the productivity. This
caster punch has been used for deep drawing of cylindrical containers since ancient times, and the
table top is narrow. Recently, it has been used for processing the main panel of automobile, and the
table top is wide.
(8) Cam caster punch
The caster punch using cam mechanism on the slider driving mechanism is called cam caster punch.
The caster punch is characterized by making an appropriate cam shape so that the desired slider
motion curve can be easily obtained. However, due to the nature of cam mechanism, it is difficult to
convey large force, so the capacity of this caster punch is very small.
Industrial Swivel Casters Parameter
Wheel material | Nylon6 |
Load Capacity | 700KG |
Wheel Diameter | 75mm |
Color | white |
Tread Width | 50mm |
Load Height | 108MM |
Industrial Swivel Casters Describe
Industrial Swivel Casters Size
Industrial Swivel Casters Material
Name | Material | Treatment | |
1 | Caster Seat | Cold-rolled carbon steel | Black Coated/Zn Galvanized |
2 | Body | Aluminum alloy | Ivory/Powder Coated |
3 | Ball | Bearing Steel | Ni-Cr |
4 | Brake | Steel 45 | Zn Galvanized |
5 | Pin | Steel 10 | Zn Galvanized |
6 | Wheel | PA6 | Black |
Industrial Swivel Casters Scope of application
KTC (Bejing Korea Technology Caster Co., Ltd.) was founded in 2007. KTC is a modern
company specialzingin the production of multi function &high quality CASTER and
KT FOOT based on best design and design technology.
The company is headquartered in Niulanshan Industrial Zone,Shunyi District, Beijing. KTC
adopts international advanced production testing equipments, professional intelligent
production management system and professional design flow. Now the company produces
multi function & high quality production, such as KT CASTER and KT FOOT, among which
high quality of height adjusting CASTER,shockproof type CASTER, high quality of height
adjusting CASTER, shockproof type CASTER,high load CASTER and level adjusting FOOT
are widely used in the world's advanced automation equipment and semiconductor e
quipment industry.
In order to manufacture the world's highest level of products,KTC use the best processing
technology and equipment. And KTC continuously launches world top level of new products.
KTC's s also has set up a branch in Korea, so it is favored by theusers of various fields around
the world.
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